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+86-21-57450120
+86-18221926197
+86-18221926197
No.1418 Zhuangliang Road, Zhuanghang Town, Fengxian District, Shanghai 201415, P.R. China
Our High Speed Liquid Filling Production Line is a fully integrated end-to-end automated packaging solution, designed for high-volume, high-precision liquid and powder filling production. This complete line integrates bottle sorting, ultrasonic cleaning, sterilization drying, precision filling, capping, lamp inspection, labeling and other processes, equipped with a Class 100 laminar flow sterile isolation system, fully meeting the strict production requirements of pharmaceutical, food, daily chemical and other industries. With a production capacity of 100-300 bottles per minute, it realizes fully automated unmanned production from empty bottle to finished product, and is the core equipment for large-scale production enterprises.
Full-line modular integrated design, covering all processes from empty bottle processing to finished product packaging, with sterile isolation devices installed in the filling and ultrasonic cleaning sections to ensure the whole production process is carried out in a sterile environment, avoiding secondary pollution.
Equipped with FFU laminar flow system with special air duct design, uniform air pressure diffusion and stable air speed; ORABS isolation system with door opening interlock shutdown function, equipped with sterile glove operation and glove leak detection device, greatly reducing production self-cleaning waiting time.
Adopts intelligent control system, with high filling accuracy, stable operation, with no bottle no filling, no bottle no capping functions, effectively reducing material waste and defective rate; simple operation, can realize one-click switching of different production parameters.
Compatible with liquid, paste and powder filling, can be matched with tracking liquid filling machine, screw powder filling machine according to production needs, adapt to various bottle types and specifications, and meet the diversified production needs of enterprises.
Configuration Grade | Production Capacity | Core Equipment Composition | Control System | Compliance Standard | Applicable Bottle Types |
Basic Type | 100-150 bottles/min | Bottle unscrambler + vertical ultrasonic bottle washer + hot air circulation oven + liquid filling machine + capping machine + labeling machine | PLC intelligent control | GMP/ISO9001 | Round glass/plastic bottles |
Medium Speed Type | 150-220 bottles/min | Basic configuration + lamp inspection machine + sterile isolation system + FFU laminar flow unit | Touch screen integrated control | GMP/ISO9001 | Special-shaped bottles, oral liquid bottles |
High Speed Type | 220-300 bottles/min | Full configuration + ORABS isolation system + powder filling unit + batch coding system | Servo precision control | GMP Class A production standard | Vials, infusion bottles, spray bottles |
Bottle Sorting & Cleaning: Empty bottles are sorted by the unscrambler, and enter the vertical ultrasonic bottle washing machine for multi-directional internal and external cleaning, to remove impurities and pollutants.
Sterilization & Drying: The cleaned bottles enter the hot air circulation oven for high-temperature sterilization and drying, to remove residual moisture and achieve sterile standard.
Precision Filling & Capping: The sterile bottles enter the filling section, which realizes quantitative filling through the tracking filling machine, with no bottle no filling function; after filling, it enters the capping machine for automatic capping and rolling sealing.
Inspection & Finished Packaging: The sealed bottles pass through the lamp inspection machine to detect defective products, then enter the labeling machine for automatic labeling and batch coding, and finally complete the finished product collection.
This GMP compliant liquid filling system is suitable for pharmaceutical, food, daily chemical, fine chemical and other industries. Typical scenarios include: pharmaceutical oral liquid, infusion, eye drops, antibiotic vial filling; food beverage, honey, sauce, edible oil filling; daily chemical shampoo, essential oil, perfume, disinfectant filling; chemical pesticide, lubricant, nail polish, reagent filling.
The production line is developed and manufactured in strict accordance with GMP standards, has passed ISO9001 quality management system certification, and has a number of national utility model patents and software copyrights. All equipment is made of food-grade stainless steel, and undergoes full-process simulated production test before leaving the factory. We have long-term cooperation with many well-known pharmaceutical and food enterprises at home and abroad, with stable and reliable product quality.
We provide fully customized services for this automatic liquid filling line: customizable filling head number, production capacity, filling volume range according to your output needs; can add powder filling, freeze-drying, cartoning and other functional modules according to the process; can customize the layout of the production line according to the workshop size; support OEM/ODM services, including brand customization, exclusive function development, and compliance certification assistance.
The standard line includes vertical bottle washing machine, hot air circulation sterilization oven, tracking type liquid filling machine, capping machine, lamp inspection machine and labeling machine, which can be added or reduced according to your actual production process.
Yes, the line can be adjusted for low-viscosity water-based liquids, high-viscosity pastes and oils, and can quickly switch between different bottle sizes and shapes through parameter adjustment, with strong compatibility.
Yes, we can equip Class 100 laminar flow system, ORABS sterile isolation system and other protective devices according to GMP Class A production standards, fully meeting the sterile production requirements of pharmaceutical injections, oral liquids and other products.
Whether you need a standard high speed bottle filling line or a fully customized end-to-end packaging solution, our professional R&D and technical team can provide you with exclusive process design and one-stop service. Contact us today to get a free quotation and workshop layout design, and help your enterprise achieve efficient, compliant and intelligent production upgrading!
