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+86-21-57450120
+86-18221926197
+86-18221926197
No.1418 Zhuangliang Road, Zhuanghang Town, Fengxian District, Shanghai 201415, P.R. China
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The Linear Piston Pump Tracking Filling Machine is an advanced servo-driven liquid filling solution, engineered for high-speed, high-precision non-stop filling of water-thin and viscous liquids for manufacturers. Unlike traditional static filling equipment, this innovative liquid tracking filling machine features a follow-up nozzle design that moves synchronously with conveyor bottles, eliminating production downtime and drastically boosting production efficiency. Equipped with a sterile isolation system and intelligent detection, it meets the strict needs of cosmetic, food, chemical, and pharmaceutical industries, supporting both standard and sterile production environments.
Powered by high-performance servo motors, this servo piston filling machine maintains a stable filling accuracy of ≤±0.3%, minimizing product waste and ensuring consistent fill volume across every production unit. The piston pump structure is compatible with both low-viscosity liquids and high-viscosity materials like lotions and pastes.
The real-time follow-up nozzle design matches conveyor belt speed perfectly, achieving a production speed of 60-200 bottles per minute, far exceeding traditional static fillers, with zero bottle jamming or filling deviation during continuous operation.
The filling area is fitted with a sterile isolation device and FFU laminar flow system, maintaining Class 100 clean conditions. The ORABS isolation system triggers automatic shutdown when the door is opened, with optional sterile glove operation, ensuring product sterility and operator safety.
Adopting a PLC control system with multi-language touch screen, it supports one-click parameter storage for different products, completing product changeover in minutes. It also features electric eye detection, realizing no bottle no filling, no bottle no plug suction functions to optimize production efficiency.
The main frame is made of SUS304 stainless steel, with optional 316L stainless steel for product-contact parts, offering excellent corrosion resistance, long service life, and easy cleaning, fully meeting food and pharmaceutical hygienic standards.
Parameter | Standard Specification (HCYG-8 Model) |
Filling Volume Range | 1ml-100ml (customizable up to 5000ml) |
Production Capacity | 60-200 bottles/minute |
Filling Method | Linear tracking filling |
Filling Accuracy | ≤±0.3% of rated filling volume |
Reference Power | 3.5kW |
Reference Weight | 1000kg |
Overall Dimensions | 2550×1650×2100mm (length×width×height, including Class 100 laminar flow hood) |
Control System | PLC + multi-language touch screen |
Power Supply | Customizable per regional standards |
This high-speed tracking liquid filler realizes uninterrupted filling via a streamlined workflow: bottle infeed via conveyor → electric eye real-time bottle detection → filling carriage synchronous acceleration to match conveyor speed → nozzle descent and precision piston filling (submerged filling optional for foaming liquids) → nozzle retraction and carriage return → filled bottle outfeed to downstream capping and labeling processes.
This versatile linear piston filling machine serves a wide range of production scenarios: cosmetic & personal care (lotion, shampoo, essential oil filling), food & beverage (juice, syrup, honey filling), pharmaceutical (oral liquid, disinfectant filling), and chemical (laundry detergent, lubricant, pesticide filling).
Our tracking liquid filling machine is manufactured under ISO9001:2015 quality management system, with CE compliance and multiple utility model patents for core tracking filling technology. Every machine undergoes full-load pre-shipment testing, with strict quality control for all components to ensure long-term stable operation in 24/7 production environments.
We offer fully tailored solutions: customizable filling head count (2-12 heads) with independent nozzle control, filling volume range, production speed, sterile isolation system, submerged filling function, and multi-language interface. We also provide OEM/ODM services with customizable branding, and support matching with upstream/downstream equipment to form a complete automated production line.
Yes. The piston pump structure is fully compatible with high-viscosity materials, while optional submerged filling effectively solves foaming issues, ensuring clean, accurate, and drip-free filling for diverse liquid types.
It maintains a stable filling accuracy of ≤±0.3% of the rated filling volume, minimizing raw material waste and ensuring consistent product quality in high-volume mass production.
Absolutely. It can be equipped with a Class 100 laminar flow hood and ORABS sterile isolation system, fully meeting the strict production requirements of sterile pharmaceuticals, biological products, and medical device-related filling.
Whether you need a standalone high-speed filler or a complete end-to-end production line, our professional team can deliver a tailored Linear Piston Pump Tracking Filling Machine solution. Contact us today for a free quotation, sample filling testing, and customized production solution design!
